Optional Bearing
Components
The following ball bearing components enhance the performance and
life of the bearing. These components are not added to the bearing
unless specifically ordered. Each component is assigned an alphabetical
or alpha/numeric code for clarity when ordering.
Shields and Seals
Shields and seals
are most commonly used on grease lubricated bearings in applications
where the bearing can be exposed to external elements. The main
function of the shields and seals is to keep possible contamination
away from the most critical internal working components while keeping
the lubricant clean and contained within the bearing.
Shields
The shield is a stamped, profiled sheet metal disc. It is pressed
into a very small groove on the inside edge diameter of the outer
ring. A small space or gap remains open between the outside diameter
of the inner ring and shield. Because the shield does not contact
the inner ring of the bearing, there is no added friction between
the shield and bearing. This results in a bearing that has a very
low torque (the amount of twisting force
required to rotate the inner ring of the bearing relative to the
outer ring). Shields keep larger particles of contamination from
entering the bearing and are effective for many general bearing
applications. NTNs designation for a shield applied to only
one side of the bearing is the suffix Z;
if shields are needed on both sides the suffix designation is ZZ.
Seals
Seals are available in a variety of types and composition, the
most common being synthetic rubber molded to a steel plate. The
seal is also inserted into the very small groove on the inside,
edge diameter of the outer ring. The inner edge of the seal is molded
into a specifically designed lip configuration. NTNs generic
suffix designation for any type of seal applied to one side of the
bearing is L; for seals required on both
sides it is LL. NTNs standard seals
are provided in two different configurations, contact
and non-contact.
The Non-Contact Seal
The non-contact seal is NTNs unique
single lip seal design. When assembled into the bearing, the seals
moulded, single lip fits into a specially designed seal groove machined
on the outside edge diameter of the inner ring. The lip of the seal
does not come into contact with the inner ring of the bearing, hence
the name non-contact seal. The circular
concave lip of the seal combines with the V-shaped trough of the
inner ring to create an open area where grease is allowed to collect.
These factors combine to form a very effective labyrinth
seal--so called because the combination of the seals
design, the groove in which it fits and the grease combine to create
a difficult maze through which the contaminants must pass to penetrate
the seal.
There are many unique benefits associated with the non-contact
seal: it requires very little torque to rotate, it is highly resistant
to dust buildup, and operating temperatures are comparable to that
of a shielded bearing. The non-contact seal offers the benefits
that are usually provided by a shield with the additional advantages
offered by seals. This type of seal was specially designed to meet
the demanding requirements of modern day electric motors.
NTNs suffix designation for a non-contact seal placed on
one side only is LB; when applied to both
sides it is LLB. NTN generally molds the
synthetic rubber non-contact seal in the color black, visually simplifying
the identification process in comparison with other types of seals.
The Contact Seal
The contact seal is another option. Other
manufacturers offer contact seals but the NTN design is unique in
that it utilizes a molded, double lip seal to insure optimum protection
from dust penetration. When assembled in the bearing, the inner
lip of the seal contacts the inside edge of the seal groove on the
inner ring. This is why the seal is called a contact
seal.
A slight gap remains between the outer lip of the seal and the
inner ring of the bearing, forming an area for grease to accumulate
(hence a secondary labyrinth seal). Should friction cause the inner
lip of the seal to wear, the outer lip will compensate for the wear
by constricting around the outer landing of the bearings inner
ring. This preserves the perfect protection afforded by the NTN
contact seal.
NTNs contact seal, as well as those manufactured by other
companies, encounters sliding friction as the seal rubs the inner
ring of the bearing:
- requiring a higher torque to rotate the bearing; and,
- generating heat (thus causing the bearing to operate at a slightly
higher temperature), the effect of this is to reduce the speed
limits of the bearing.
NTNs suffix designation for a contact seal on only one side
is LU ; for contact seals applied to both
sides it is LLU. Also, NTN generally molds
the synthetic rubber contact seals in the color red to aid in recognition.
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