Why Choose Mounted Unit Bearings?
Off-the-shelf bearing units offer a number of advantages over unmounted
(naked) bearings. The housed unit simplifies the installation process:
with unmounted bearings, a customer supplied housing must be manufactured
to precise, predetermined tolerances to ensure proper positioning
and operation of the bearing; with housed units, the difficult housing
manufacturing process has been completed by the bearing manufacturer,
providing the end user with a unitized "bolt-on"
assembly. Working with a complete assembly greatly simplifies
the design of adjacent machinery components.
The most common ball bearing units contain insert bearings almost
identical to the 6200 and 6300 series electric motor bearings. Upon
comparison, the most obvious differences would be: 1) the modification
of the bearings outside diameter (O.D.)
the insert bearing in NTN housed units features a curved
or spherical O.D. and, 2) an extended inner ring
(I.R.).
The inserts spherical O.D. fits into a corresponding spherical inner
diameter (I.D.) of the housing and allows the insert
bearing to slip within the housing and to compensate for any misalignment.
The misalignment may occur for a number of reasons: either the bearing
unit has been mounted improperly, or, the span of the shaft between
the bearings is long and/or, heavy loads are present. The latter
two could cause shaft deflection (flexing), resulting in misalignment.
Without this aligning feature, the bearing raceways and balls would
be subjected to higher stress levels which in turn would lead to
shorter bearing life, or premature bearing failure.
The inner ring has been extended to provide the means to secure
the insert bearing to the shaft. Various locking devices will be
covered in greater detail later in the guide.
Limitations of Bearing Units
While ball bearing units are useful in applications requiring a
simply designed, misalignment tolerant, easily mounted, versatile
bearing, they do have limitations. One is that these bearings are
generally sealed with heavy contact seals, therefore their speed
capability is limited. In addition, they are not typically used
in high precision applications because of their loose shaft fits.
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